Pet Preform Injection Molding Machine Line for Bottle Preforms making and Cap making , China Pet Preform Injection Molding Machine Line for Bottle Preforms making and Cap making Manufacturers, Suppliers, Factory - Zhangjiagang Sheenstar Technology Co., Ltd.

This producing line is for making bottle preforms and caps

1. Pet Preform Injection Molding Machine For Small Bottles

Parameter of machine

DESCRIPTION	单位	PET800-V6/S6	PET850-V6/S6	PET1200-V6/S6	PET1205-V6/S6	PET1500-V6/S6
International size rating	UNIT	1600-736	2000-950	2000-1088	2880-1088	2880-1440
INJECTION UNIT
Screw diameter	mm	52	52	60	60	67
Shot volume	cm	520	520	763	763	1040
Shot weight(@PS1.05)	g	473	473	693	693	945
Shot weight(@PET1.3)	g	605	605	888	888	1210
Shot weight(@PP0.9)	g	379	379	556	556	757
Screw stroke	mm	245	245	270	270	295
CLAMPING UNIT
Clamping force	KN	1600	2000	2000	2880	2880
Opening stroke	mm	440	490	490	550	550
Max.daylight	mm	940	1040	1040	1160	1160
Space between bars(HxV)	mm	460x460	510x510	510x510	610x610	610x610
Movable platen size(HxV)	mm	705x705	775x755	775x755	850x850	850x850
Max.mold height	mm	500	550	550	610	610
Min.mold height	mm	160	230	230	280	280
Ejector stroke	mm	145	160	160	175	175
Ejector force	KN	77	99	99	111	111
Ejector force	KN	55	77	77	77	77
Number of ejecto pins	PCS	4+1	6+1	6+1	12+1	12+1
POWER UNIT
Hydraulic system pressure	MPa	17.5	16	16	17.5	17.5
Pump motor power	KW	18.5/21.8	18.5/21.8	22/42	22/42	30/51
Heater power	KW	14.66	14.66	17.92	17.92	23.5
Total current	A	104/108	104/108	117.5/150	117.5/150	147.5/171
GENERAL
Oil tank capacity	L	280	420	420	560	560
Machine weight	T	4.9	6.4	6.5	8.8	8.8
Machine dimensions(LxWxH)	m	5.3x1.3x1.8	6.0x1.4x2.1	6.0x1.4x2.1	6.5x1.53x2.2	6.5x1.53x2.2

Main components in the machine

NO.	NAME	SPE/MODEL	ORIGINA OF BRAND
1	Charging motor	INTERMOT	Italy
2	Proportional valve	YUKEN	Japan
3	Direction valve	YUKEN	Japan
4	relief valve	YUKEN	Japan
5	Computer (full set)	TECHMATION	Taiwan
6	Oil pump	ECKERLE / SUMITOMO	Germany/Japan
7	Mold adjusting hydraulic motor	EATON/WHITE	USA
8	Electronic meter	GEFRAN	Italy
9	Thermocouple	RONGDA	China
10	Air switch	MERLIN GERIN	France
11	Travel switch	SCHNEIDER	France
12	Photoelectric switch	SUONENEG	China
13	Proximity switch	SUONENEG	China
14	Thermal relay	SCHNEIDER	France
15	Thermal relay base	SCHNEIDER	France
16	Single pole automatic switch	SCHNEIDER	France
17	Double pole automatic switch	SCHNEIDER	France
18	AC contractor	SCHNEIDER	France
19	Precision oil seal / dust seal	NOK	Japan
20	Ductile iron castings	ZHONGTIAN （QT500-7）	China
21	Tie bar	GENERAL&GENESIS /HUDINH	China
22	Screw and barrel	HUAYE/taistar	China
23	Servo Motor	Phase/SNMA	China
24	Drive part	MODROL/Inovance	China

Free spare parts for reference only

1	Injection nozzle		1
2	Long injection nozzle		1
3	Material distributor	Nozzle head	1
4	Collar		1
5	Gasket		1
6	Heater		3-4	Nozzle/barrel
7	Thermocouple		1
8	AC Contactor		3
9	O Ring	NOK/Japan	1 set
10	Oil Seal	NOK/Japan	1set
11	Dust Seal	NOK/Japan	1set
12	Pressure Meter		1
13	Shock Proof Pad		6-8
14	Mold clamp		6-8
15	Toolbox 13''		1
16	proximity switch		1	Mold adjustment
17	Limit Switch		1	safe guard
18	Thermal Relay		1	Over-loading protection

2.Auto loader with two hopper XC-XY900G2

Model	XC-XY900G2	XC-XY900G3	XC-XY900G4
Motor(Hp/kw)	1.5/1.1	2/1.5	3/2.2
Conveying Capacity(Kg/h)	440	500	590
Loading Distance(m)	4	4	5
Static Wind Pressure(mm/H,o)	2400	2400	2400
Storage tank Volume(L)	7.5x2	7.5x3	12x4
Conveying Tube Inner Diameter(mm)	Φ38	Φ38	Φ38
Specification Of The Attached Hoses(mm)	Φ38mmx5m 4Pcs	Φ38mmx5m 6Pcs	Φ38mmx5m 4PcsΦ51mmx5m 4Pcs
Dimension(cm)		50x55x109
Approx.Net Weight(Kg)	68	82	113

3.Dryer 600kg XCD-900U

Model	XCD-80U	XCD-120U	XCD-160U	XCD-230U	XCD-300U	XCD-450U	XCD-600U	XCD-750U	XCD-900U
Heater Power(Kw)	4	4.5	6	9	12	15	18	18	18
Blower(Kw)	0.135	0.21	0.215	0.32	0.32	0.32	0.5	1.5	1.5
Hopper Capacity(L)	80	120	160	230	300	450	600	750	900
Dimensions HxWxD(mm)	933x730x500	1175x730x505	1195x810x610	1495x865x610	1490x980x730	1840x1005x725	1815x1215x920	1975x1255x920	2085x1345x1010
Floor Stand HxWxD(mm)	864x732x550	865x735x550	865x800x670	865x800x670	1015x950x790	1015x950x790	1145x1200x1000	1145x1200x1000	1040x1270x1220
Whole Height(mm)	1510	1750	1725	2010	2080	2430	2425	2575	2600
Air Outlet Pipe Diameter	2"	2.5"	2.5"	3"	3"	3"	4"	4"	4"
Suction Box Pipe Diameter(mm)		Φ38					Φ51
Approx.Net Weight(Kg)	80	90	110	110	110	130	200	220	250

4.Chiller 30HP air type

Main technical configuration

No.	Main technical configuration and parameters	YDL-30F
1	compressor	Panasonic (Japan)
2	evaporator	Shell and tube type (stainless steel shell and tube, stainless steel heat exchange tube)
3	expansion valve	Alco (United States)
4	filter	Alco (United States)
5	solenoid valve	Alco (United States)
6	Water pump	CNP (China)
7	Pressure controller	FENSHENG（China）
8	water pressure gauge	CK (Taiwan of China)
9	High and low pressure gauges	SK (Taiwan of China)
10	Fan	Weima (Shanghai)
11	AC contactor	schneider
12	thermal relay	schneider
13	temperature control	Microcomputer LCD digital display (dual display of actual temperature and set temperature)
14	structure	Box type integral type
15	Surface Treatment	Powder coating
16	Water tank form	Stainless steel insulation type
17	Temperature Control Range	7～35℃
18	refrigerant	R410
19	Protector	Compressor overload protection/high and low pressure protection/water cut-off, water shortage protection/phase sequence protection/water pump overload/fan overload protection

Performance parameters of YDL-30F air-cooled box type industrial chiller unit

Unit model		YDL—30F
Cooling capacity		81kw
		69700Kcal/hr
Use power supply		3N-380V±10%：50Hz±2%
Whole machine input power		Kw	29
compressor	type	Fully enclosed vortex type
	Qty	sets		2
	Input power	Kw		23
chilled water	Inlet water temperature	℃		12
	Outlet temperature	℃		7
	Flow	m3/h		14
	Pipeline specifications	mm		DN65
condenser	Type	Efficient copper tube and aluminum foil tightly expanded finned heat exchanger
fan	Input power	Kw		3
	electric current	A		9
chilled water pump	Type	Vertical pipeline water pump
	Input power	Kw		4
	flow	m3/h		30
	External lift	Mh2O		28
External dimensions	length	mm		2760
	width	mm		1100
	height	mm		1900
Nominal capacity of water tank		L		400
Unit weight		kg		950

5.Compression molding machine components

Configuration

MACHINE	ITEM	NAME	Brand Origin
Plastic cap molding machine (Hydraulic)	Hydraulic system	Oil pump	PARKER HANNIFIN	USA
		Oil cylinder	CUSTOMIZED	CHINA
		Oil valve	BEIBUJINGJI	TAIWAN
		Hydraulic rotary valve	YUKEN	JAPAN
		Hydraulic station Motors	WANNAN	CHINA
		Extruder motor	WANNAN	CHINA
		Compression molding motor	WANNAN	CHINA
	Electric system	Transducer for Mold plate	ABB	SWISS
		Transducer for Extruder	ABB	SWISS
		PLC	SIEMENS	GERMANY国
		Touch screen	FANSY	CHINA
		Solid state Relay	OMRON	JAPAN
		Auxiliary relay	OMRON	JAPAN
		Temperature module	HUIBANG	CHINA
		Breaker	SCHNEIDER	FRANCE
		Thermal relay	SCHNEIDER	FRANCE
		Contactor	SCHNEIDER	FRANCE
		Direct current switch power supply	MEAN WELL	TAIWAN
		Reduction box	GUOMAO	CHINA
	Cooling system	High pressure chiller for oil fffpumpopumppump	5HP	CHINA
	Cooling system	High pressure chiller for mold	5HP	CHINA
	Mold system	Mold (core & cavity)	S136HH	SWEDEN
	Mold system	Mold Plate	Nodular Cast Iron	CHINA
	Others	Material Feeder	SHINI	TAIWAN

Compression molding machine Specification

TYPE	16C
Cap diameter	18mm-60mm
Cap height:	12mm-50mm
Total installation power	31KW
Actual production power	22KW
Air consumption	0.4m³/min
Supply voltage	380V,50HZ
Machine weight	3500kg
Size(LWH)	3050mm1270mm2000mm

6.Cap slitting machine

Cap diameter	18mm-60mm
Cap height	12mm-50mm
Capacity	15000-20000 pcs / hr
Total installation power	1KW
Actual production power	0.7KW
Air consumption	0.5m³/min
Supply voltage	220V,50Hz
Machine weight	200KG
Size(LWH)	1700mm820mm1280mm

Spare part list

MACHINE	SPARE PART		QUANTITY	UNIT
Plastic cap molding machine (Hydraulic)	Mold system	Additional Mold	2	set
		Mold Spring	5	pcs
		Mold Nut	6	pcs
		Interlocking bar	2	set
		Linkage spring	4	pcs
		Linkage copper sleeve	3	pcs
		Linkage bearing	1	pcs
		Scraping knife base	2	pcs
		Scraping knife	4	pcs
		Hand operated wrench	1	pcs
		Manual extrusion sleeve	1	pcs
		Tool Box	1	set
		Mold maintenance pack	1	set
	Hydraulic system	Oil cylinder	1	pcs
		Oil valve	1	pcs
		Oil tube	4	rope
		U ring	20	pcs
		Oil nozzle	5	pcs
		oil seal	10	pcs
	Air system	Air tube	2	rope
		Air tube adapter	6	pcs
		Air gun	1	pcs
	Heating system	Heating Ring	3	pcs
	Heating system	thermocouple	5	pcs
	electronic system	Solenoid valve	1	pcs
		Solid state	1	pcs
		Intermediate relay	2	pcs
	Cooling system	Water nozzle	5	pcs
		Chiller adapter	2	pcs
		water pipe	1	pcs
Plastic cap slitting machine	Blades		5	set
	Heating Rod		2	pcs
	Punch		2	pcs

Doser Technical configuration:

Motor power	0.31kw
Output capacity	0.1-10kg/hr
Material type	Granule
Control type	0~10V extruder inverter signal

Auto loader Technical configuration:

Conveying capacity	200kg/hr
Hopper capacity	3L
Hopper dimension	595345355
Material level control	Microswitch
Motor power	1.15-1.32kw
Material type	Granule

7.Chiller 5HP air type

Main technical configuration

No.	Main technical configuration and parameters	YDL-5F
1	compressor	DAKIN (Japan)
2	evaporator	Shell and tube type (stainless steel shell and tube, stainless steel heat exchange tube)
3	expansion valve	Alco (United States)
4	filter	Alco (United States)
5	Water pump	CNP (China)
6	Pressure controller	FENSHENG（China）
7	water pressure gauge	CK (Taiwan of China)
8	High and low pressure gauges	SK (Taiwan of China)
9	Fan	Weima (Shanghai)
10	AC contactor	schneider
11	thermal relay	schneider
12	temperature control	Microcomputer LCD digital display (dual display of actual temperature and set temperature)
13	structure	Box type integral type
14	Surface Treatment	Powder coating
15	Water tank form	Stainless steel insulation type
16	Temperature Control Range	7～35℃
17	refrigerant	R22
18	Protector	Compressor overload protection/high and low pressure protection/water cut-off, water shortage protection/phase sequence protection/water pump overload/fan overload protection

Performance parameters of YDL-5F air-cooled box type industrial chiller unit

Unit model		YDL—5F
Cooling capacity		13.5Kw
		11610Kcal/hr
Use power supply		3N-380V±10%：50Hz±2%
Whole machine input power		Kw	5
compressor	type	Fully enclosed vortex type
	Qty	sets		1
	Input power	Kw		3.75
chilled water	Inlet water temperature	℃		12
	Outlet temperature	℃		7
	Flow	m3/h		2.5
	Pipeline specifications	mm		DN65
condenser	Type	Efficient copper tube and aluminum foil tightly expanded finned heat exchanger
fan	Input power	Kw		0.5
	electric current	A		1.5
chilled water pump	Type	Stainless steel horizontal centrifugal pump
	Input power	Kw		0.55
	flow	m3/h		3.6
	External lift	Mh2O		19.5
External dimensions	length	mm		1420
	width	mm		660
	height	mm		1200
Nominal capacity of water tank		L		70
Unit weight		kg		250

8.Screw Low Pressure Air Compressor

Model	DMG-30F
Power（kw）	30
Discharge pressure（mpa）	1.0
Capacity（Nm³/min）	4.4
Noise	63±2
Output diameter	1/4#
Size（mm）	11508001280
weight（kg）	550

Diesel Generator Set:GB-SC375

Standard features
MODEL	GB-SC375
Standby power (50HZ)	330KW/412KVA
Prime power(50HZ)	300KW375KVA
Engine	SDEC POWER SC12E480D2
Alternator	GB POWER GB-HCI444F

Standard control panel, Including controller, Operation lighting, Emergency stop button, Buzzer
Main line circuit breaker
Two 12V free maintenance battery, battery charger, Battery Ract and Battery Switch
Industrial silencer, Ripple Flex exhaust pipe, Flange
Fork lift position and lifting position
With-8 hours Base Fuel Tank; Fuel Tank Capacity: 550L
Radiator 50℃ max, Fans driven by Belt, with safety Guard
Hand pump special for take out dirty oil

Generator Set Ratings
Voltago	Frequoncy	Phase	P.F (cOSΦ)	Prime Current Amps	Standby Power (KW/KVA)	Prime Power (KW/KVA)
440/254	50	3	0.8	493	330/412	300/375
415/240	50	3	0.8	522	330/412	300/375
400/230	50	3	0.8	541.5	330/412	300/375
380/220	50	3	0.8	570	330/412	300/375

Prime Power(PRP):Prime power is available for an unlimited number of annual hours in variable load application, in accordance with GB/T2820-97 (eqvlSO8528);10% overload capability is available for a period of 1 hour within a 12-hour period of operation.
Standby Power Rating (STP):The standby power rating is applicable for supplying emergency.

Dimension & Weight Of Generator Set
Dimension(L*W'H)/CM For Open Type	320x119x212 CM
Net Weight/KG For Open Type	3200 KG
Dimension(L*W'H)/CM For Silent Type	450x154x208 CM
Net Weight/KG For Silent Type	4100 KG
Dimension (L-'W'H)/MM For Trailer Type
Net Weight/KG For Trailer Type

Specification of Engine
Basic Specification	Engine Model	SC12E480D2
	Manufacturer	SDEC POWER COMPANY
	Prime Power	323KW/430HP
	Standby Power	355KW/473HP
	Engine Configuration	6Cylinder In Line,4Stroke,Direct Injection
	Gas Feeding Model	Turbo Charged
	Borex Stroke	135x165(MM)
	Displacement	14L
	Rated Speed	150ORPM
	Speed Governor	Electric Governor
	Starter Model	24V DC Start
	Cooling System	Water Cool
	Compression Ratio	16.3:1
Exhaust System	Exhaust Gas Flow	1150L/s
	Exhaust Temperature	497℃
	Max Back Pressure	10kPa
AirIntake System	Max Intake Restriction	6.2kPa
	Burning Capacity	510L/s
	Air Flow	8180L/s
Fuel System	Fuel Consumption (Prime Power 100%) Load	59.1L/H
	Fuel Consumption (Prime Power 75%) Load	44.5L/H
	Fuel Tank Capacity	550L
Lubrication System	Oil Capacity	38.6L
	Oil Consumption	≤0.24L/h
	Oil Pressure at Rated RPM	241-345kPa
Cooling System	Total Coolant Capacity	63.9L
	Themostat Open Temperature	82-93℃
	Max Coolant Temperature	100℃

Specification of Alternator
Basic Specification	Alternator Model	GB-HCI444F
	Manufacturer	GB POWER company
	Prime Output	300KW/375KVA
	Standby Output	330KW/412.5KVA
	Excitation Model	Brushless, Self-Exciting
	Cooling Method	Air Cooling
	Connection Type	3 Phase and 12 Wires "Star"Connection
	Power Factor	0.8
	Protection Class	IP23
	Insulation Class	H
	Altitude	≤1000m
	Voltage Regulation, Steady State	≤±1%
	Telephone Infiluence Factor	<50
	Sudden Voltage Warp (100% Sudden Reduce)	≤±1%
	Sudden Voltage Warp (Sudden Increase)	≤±25%
	Voltage Stable Time (100% Sudden Reduce)	≤6S
	Voltage Stable Time (Sudden Increase)	≤6S
	Frequency Reduce	0-5% adjustable
	Frequency Regulation, Stead State	≤1.5%
	Frequency Waving	≤0.8%
	Sudden Frequency Warp (100% Sudden Reduce)	≤+12%
	Sudden Frequency Warp (100% Sudden Increase)	≤-10%
	Frequency Recovery Time (100% Sudden Reduce)	≤5S
	Frequency Recovery Time (Sudden Increase)	≤5S
Compliance GB755,BS5000,VDE0530,NEMAMG1-22,IED34-1,CSA22.2 and AS1359 Stands

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POWER STABLIZER 600KVA

MODEL:TNSZ-600
Rated capacity:600KVA
Output current:912A
Number of phases:3
Frequency:50HZ
Input Voltage:304-456V
Rated output voltage:380V
Accurate voltage regulation:±5
Size:1420*1090*2310mm